Application of filter cloth for horizontal vacuum belt filter - solid-liquid separation of iron ore powder in iron ore plant
Application of filter cloth for horizontal vacuum belt filter - solid-liquid separation of iron ore powder in iron ore plant
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  • Application of filter cloth for horizontal vacuum belt filter - solid-liquid separation of iron ore powder in iron ore plant
  • Application of filter cloth for horizontal vacuum belt filter - solid-liquid separation of iron ore powder in iron ore plant

Application of filter cloth for horizontal vacuum belt filter - solid-liquid separation of iron ore powder in iron ore plant

In modern iron ore beneficiation processes, solid-liquid separation of iron ore powder is a key node connecting slurry concentration and subsequent processes such as concentrate storage and pelletizing. With the decline in ore grade, increased processing capacity, and improved environmental protection and energy efficiency requirements, iron ore enterprises have put forward higher requirements for filtration equipment and filter cloth performance. Horizontal vacuum belt filter is widely used in iron ore powder dewatering due to its high efficiency, continuity, and easy maintenance. As the core medium of the filter, the performance of the filter cloth directly determines the stability and economy of the entire separation process.

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wyl@citius-filter.com

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86-13950107241

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Detailed Description

  • Application of filter cloth for horizontal vacuum belt filter - solid-liquid separation of iron ore powder in iron ore plants
    Xiamen Citius Industrial Filter Cloth On-site Operating Case Study Images:
    Filter type: Horizontal vacuum belt filter
    Application industry: Iron ore
    Material description: Iron ore powder

Application of filter cloth for horizontal vacuum belt filter —— Iron ore plant iron ore powder solid-liquid separation solution

In modern iron ore beneficiation processes, Solid-liquid separation of iron ore powder Is a key node connecting slurry concentration and subsequent processes such as concentrate warehousing and pelletizing. With the decline in ore grade, increased processing capacity, and improved environmental protection and energy efficiency requirements, iron ore enterprises have put forward higher requirements for the performance of filtration equipment and filter cloth.
Horizontal vacuum belt filter Due to its high efficiency, continuous operation, and easy maintenance advantages, it is widely used in iron ore powder dewatering. And Filter cloth as the core medium of the filter Its performance directly determines the stability and economy of the entire separation process.

▶   Process background: Challenges of iron ore powder filtration

  • Fine particle size, wide distribution Iron ore powder particle size is often less than 75μm Some even reach 10μm Level, easy to cause filter cloth blockage and slow filtration speed.
  • High slurry concentration, high specific gravity Iron ore is heavy and has a high concentration, which challenges the mechanical strength and compressive strength of the filter cloth.
  • Long continuous operating time Iron ore plants are mostly operating 24/7, and the filter cloth needs to meet the requirements of high-intensity and long-life continuous load.
  • Strict control of filter cake moisture content To optimize the pellet forming and subsequent heat treatment process, the filter cake moisture content is usually required to be controlled within 8-10% Range.

▶   Advantages of horizontal vacuum belt filter

Horizontal vacuum belt filter, through continuous operation, vacuum filtration, filter cake conveying and washing integrated operation, can meet the large throughput and stability requirements of iron ore powder dewatering. Its core requirements for filter cloth performance include:

  • High air permeability to ensure filtration rate
  • Excellent particle retention performance to prevent fine powder penetration
  • Good filter cake release property for continuous operation
  • High strength and wear resistance to adapt to mine conditions

▶   Xiamen Citius (Xiamen Citius) Filter cloth solution

Xiamen Citius (Xiamen Citius) Filtration Materials Technology Co., Ltd. Relying on 30 Years of industry experience, providing iron ore plants with special filter cloths for horizontal vacuum belt filters, with the following key performance advantages:

✅   Precise filtration, efficient dewatering

The filter cloth adopts a high-throughput single-filament structure, and the air permeability and retention capacity reach an ideal balance, achieving excellent solid-liquid separation effect while ensuring filtration speed.

✅   Anti-clogging, easy to clean

Special weaving structure and post-processing technology effectively reduce the embedding of fine iron ore powder particles, prolong the cleaning cycle, and ensure continuous operation efficiency.

✅   Wear-resistant, long lifespan

Enhanced structural design and high-strength fiber materials improve the overall strength and edge tensile performance of the filter cloth, adapting to high-abrasion and high-tension conditions in mines.

✅   Complete filter cake, smooth separation

Surface treatment optimizes filter cake shedding performance, reduces residue, improves unloading efficiency, and is suitable for automated operation process requirements.

✅   Full process technical service

Xiamen Citius (Xiamen Citius) Provides complete supporting services from selection suggestions, sample testing, cutting and processing, edge sealing and reinforcement to on-site installation guidance, ensuring that the filter cloth and equipment conditions are perfectly matched.

▶   Application case display

  • A large iron ore plant project in Hebei
    After using Xiamen Citius (Xiamen Citius) Filter cloth, the filtration throughput increased 22% The filter cake moisture content is controlled at 8.3% The annual operating stability has been significantly improved.
  • Expansion and renovation project of an open-pit mine in Inner Mongolia
    The service life of the filter cloth is extended compared to the original material 1.8 Times, cleaning frequency reduced 30% The filter cake separation efficiency increased 40% Above.

✅   Xiamen Citius (Xiamen Citius) Making iron ore dewatering more efficient

With mature product technology, flexible customization capabilities and solid on-site service experience, Xiamen Citius (Xiamen Citius) Has become an important partner for many iron ore enterprises in the solid-liquid separation process.

📩 Email : wyl@citius-filter.com
🌐   Official Website : www.citius-filter.com
📱 WhatsApp : +86-13950107241

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