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Vertical plate filter press filter cloth - industrial filter cloth, filter mesh application - aluminum industry chemical processing 4A zeolite
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- Vertical plate filter press filter cloth - industrial filter cloth, filter mesh application - aluminum industry chemical processing 4A zeolite
Xiamen Citius Industrial Filter Cloth On-site Operating Case Pictures:
Filter type: Vertical plate filter press
Application industry: Aluminum chemical plant
Material description: 4A zeolite
Vertical plate filter press filter cloth in 4A Application in zeolite production: Empowering high-efficiency filtration solutions for the aluminum chemical industry
In the aluminum chemical industry, 4A Zeolite is an important inorganic functional material, widely used in detergents, desiccants, and catalyst carriers. The solid-liquid separation process in its preparation is complex and crucial, directly affecting product purity, particle distribution, and subsequent drying energy consumption. Among them, Vertical plate filter press With its high degree of automation, high pressing efficiency, and small footprint, it has become 4A An important equipment for zeolite slurry dewatering. As the core filtration medium, Industrial filter cloth and filter mesh Play an irreplaceable role in improving filtration efficiency, extending equipment life, and ensuring stable operation of the production line.
1. 4A Zeolite preparation process and filtration challenges
4A Zeolite is mainly synthesized from raw materials such as aluminum hydroxide and sodium silicate through steps such as alkali melting, ripening, and hydrothermal crystallization. The zeolite slurry formed after crystallization has a high solid content, fine particle size, and strong rheology, which puts forward high requirements for the filtration system in terms of dewatering efficiency, good filtrate clarity, and anti-blocking performance.
Traditional gravity sedimentation and plate-and-frame filtration are difficult to balance efficiency and continuity, so more and more manufacturers choose Vertical plate filter press High-efficiency separation with customized filter cloth. This type of equipment uses the filter cloth's high interception capacity for zeolite particles to quickly form a filter cake, and achieves high-frequency stable operation through an automatic unloading system.
2. Filter cloth performance: The core element determining separation efficiency
In 4A Industrial production of zeolite, the filter cloth needs to meet the following performance requirements:
- Excellent particle retention capacity ：Can effectively retain zeolite particles with a particle size of 3-5μm To prevent the filtrate from carrying slag.
- Fast dewatering performance ：Reduce the moisture content of the filter cake and reduce the drying load.
- Good filter cake stripping performance ：Ensure the smooth automatic unloading process and reduce manual intervention.
- Alkali resistance and structural stability ：Adapt to the environment of long-term contact with strong alkaline solutions and extend the service life.
Xiamen Citius (Xiamen Citius) Filter Materials Technology Co., Ltd. has accumulated rich experience in the field of zeolite filtration. The company's developed special High-strength filter cloth and alkali-resistant composite filter mesh Not only maintain good structural stability under high shear conditions, but also have low pressure loss, high throughput, and excellent cleaning and regeneration performance, suitable for the continuous operation requirements of vertical plate filter presses.
3. Application cases: Help 4A Improve the quality and efficiency of zeolite production lines
In many domestic zeolite production lines with an annual output of tens of thousands of tons, 4A Citius (Xiamen Citius) Filter cloth is used with vertical plate filter presses, operating stably and performing excellently. User feedback data shows:
- Filtrate clarity improvement 30% Above, effectively reducing the burden of subsequent back-filtration treatment;
- Filter cake moisture content from the original 30% Decreased to 23%-25% Significantly reducing drying energy consumption;
- The service life of the filter cloth is extended to more than 1.5 Times that of the original product, and the system maintenance frequency is significantly reduced;
- The automation rate of equipment operation is higher, reducing manual operation intervention.
In addition, the company also provides customized punching, heat sealing, edging, and flow guiding layer integration processing services to meet the matching needs of different filter press structures and production parameters.
4. Promoting the development of green aluminum industry through material innovation
With the transformation of the aluminum chemical industry towards intelligence and greenness, the energy efficiency of the filtration system is becoming increasingly important. Xiamen Citius (Xiamen Citius) Relying on its own R&D center and pilot platform, it continuously explores new solutions for alkali-resistant, temperature-resistant, and low-energy-consumption filtration materials. In the future, the company will continue to focus on 4A Zeolite, aluminum hydroxide, sodium aluminate and other typical aluminum chemical separation processes to provide the industry with more advanced and reliable industrial filter cloth products.
If you need further filter cloth selection suggestions or case docking, please contact us:
- 📧 Email: wyl@citius-filter.com
- 📞 WhatsApp: +86-13950107241
- 🌐 Website: www.citius-filter.com
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